Tag: production


Titan Launches New Atlas-HS with Hybrid Additive and Subtractive Capabilities on a Single Platform

With 3D printing and machining capabilities, Titan’s Atlas-HS continues to enable additive manufacturing in industrial production

Colorado Springs, CO – Titan Robotics, Ltd., a leader in production additive manufacturing solutions and equipment, has released its new Atlas-HS system that incorporates its proven pellet extrusion system with a 3-axis milling system on the same gantry. The new cutting-edge Atlas-HS incorporates Hybrid Additive and Subtractive technology enabling 3D printed parts to be machined both during and after the printing process. Taking production additive manufacturing to the next level, the Atlas-HS shortens cycle times and produces smooth and accurate end-use 3D printed parts.

Expanding on Titan’s highly successful line of Atlas 3D printers, the Atlas-HS features a heated chamber for printing high-performance polymers, including CF-PEI, GF-PEKK, Nylons and more, and is available with print volumes of 42”X x 42”Y x 44”Z up to 50” X x 50”Y x 72”Z, with custom size options also available. The Atlas-HS gives industrial customers ultimate flexibility, with a spindle and the option to incorporate both Titan’s pellet and filament extruders on the same gantry.

“As part of Titan’s mission to enable adoption of additive manufacturing in industrial production, we are continuing to provide new and innovative solutions for our customers with the launch of the Atlas-HS. As the industry leader in pellet extrusion, the Atlas-HS broadens the capabilities for our customers to utilize our multi-head systems in new applications,” said Rahul Kasat, Titan Robotics Partner and CEO.

Atlas-HS Industrial Applications

As a production additive manufacturing solutions provider, Titan’s Atlas-HS is designed and built to address the needs of customers in industries including aerospace, automotive, foundry, consumer products and appliances, government agencies and more. The Hybrid Additive and Subtractive system on the Atlas-HS enables users to quickly and cost-effectively manufacture end use parts, patterns, molds, tools, jigs and fixtures.

“The Atlas-HS provides new and innovative solutions for production additive manufacturing by enabling industrial users to 3D print a near-net shape part with pellet extrusion and then post machine it to meet final part requirements, as well as produce complex geometries with in-situ machining capabilities,” said Bill Macy, Titan Robotics’ Partner and CTO.

In line with Titan’s mission to enable the adoption of additive manufacturing into industrial production, the Atlas-HS provides new solutions to shorten cycle times and lower the cost of part production. Parts can be printed quickly using Titan’s high-deposition pellet extrusion system and printing near-net shapes. Then, additional time savings are achieved by the ability to machine in-situ or after printing without having to remove or re-calibrate the part on another machine. Cost savings are achieved by reducing capital expenditures with a single machine incorporating two processes and by utilizing pellet feedstocks, which can cost up to 10X less than traditional filament feedstocks.

Atlas-HS Specifications

“We have designed the Atlas-HS in keeping with our core values of offering production-ready systems and customizable features. As with all our Atlas models, the Atlas-HS will be available with industrial and advanced features that customers can select to meet their needs and their end-use application, such as a tool changer with multiple tools available,” said Clay Guillory, Titan Robotics Founder and CSO.

The Atlas-HS utilizes Titan’s proven, industrial 3-axis design with a welded steel frame. Industrial features unique to the Atlas-HS include a chip collection system, an available tool changer with a capacity of up to six tools, spindle sizes up to ¼” in diameter and up to 4” in tool length and tool calibration sensors available.

Like all of Titan’s Atlas models and systems, the Atlas-HS utilizes an industrial CNC motion control system with servos on all axes and the ability to incorporate customized features including I/O sensors, air filtration, material dryers and more.

See the Atlas-HS at AMUG 2021

Titan Robotics is debuting the Atlas-HS at the Additive Manufacturing Users Group conference with live demonstrations of both additive and subtractive processes during the AMUG Expo.  AMUG attendees will also have a chance to learn more about Titan’s Hybrid Additive and Subtractive technology during a conference presentation given by Titan’s experts on Monday, May 3, at 3:30pm ET.

Meet with the Titan Robotics team at our booth, P29, during the 2021 AMUG conference, May 2 – 6, and see the new Atlas-HS in action!

Supporting Programs

The development of the Atlas-HS was supported in part by a Colorado Office of Economic Development and International Trade (OEDIT) Advanced Industries Grant, awarded to Titan Robotics in 2020. Titan Robotics received a $250,000 grant from the state of Colorado, enabling Titan Robotics to accelerate and commercialize this breakthrough technology in industrial additive manufacturing. The OEDIT Advanced Industries Grant Program funds companies commercializing innovative technologies to create viable products that meet a market need and can be created and manufacturing in Colorado.

About Titan Robotics

Titan Robotics, Ltd., is a production additive manufacturing solutions provider. Titan designs and fabricates large-format, industrial 3D printers, and provides solutions to its customers by developing processes using Titan’s additive manufacturing technology. Specializing in direct pellet fed 3D printing, hybrid additive and subtractive systems and hybrid pellet + filament extrusion systems, Titan’s Atlas 3D printers enable the use of engineering grade and affordable pellet materials. Titan provides complete additive manufacturing implementation, from 3D printing services, to consulting and material integration processes. More at: www.titan3drobotics.com

Media Contact: Maddie Guillory

Email: maddie@titan3drobotics.com


Titan Robotics and Infinite™ Material Solutions Collaborate on Novel Water Soluble 3D Printing Materials

Titan and Infinite™ host Webinar Dec. 3 on Use of Infinite™ AquaSys® Water Soluble Support Materials on Titan’s Industrial Pellet and Hybrid Extrusion based Atlas Platform

December 1, 2020  – Titan Robotics, Ltd. and Infinite™ Material Solutions announce a strategic partnership to provide novel water soluble materials for industrial additive manufacturing applications. The collaboration between the two companies leverages Titan’s production additive manufacturing platforms with pellet and multi-head extrusion systems with Infinite™ Material Solutions’ AquaSys® materials portfolio. These materials can be used as both water soluble support materials compatible with a variety of structural polymers and in soluble core applications.

3D Printed Soluble Core out of AquaSys® 180 pellets
Soluble Core 3D printed on Titan’s Atlas with AquaSys® 180 pellets

Titan’s state-of-the-art Atlas 3D printers with Hybrid Pellet + Filament Extrusion and Dual Pellet Extrusion systems enable the use of dual materials to be printed using low-cost pellet feedstocks. With the Atlas’ heated enclosure reaching 80°C (176°F), industrial customers can print complex geometries using high-temperature pellet materials such as carbon fiber filled PEI or glass fiber filled PEKK with AquaSys® 180 high-temperature water soluble support material in either pellet or filament form. Customers can also print engineering materials like Nylons, ABS, PC and more with AquaSys® 120 general purpose water soluble support material in either pellet or filament form

“As an industrial additive manufacturing solutions provider, Titan’s production-ready systems and technology are an ideal fit with Infinite™ Material Solutions’ innovative and disruptive materials,” said Titan CEO Rahul Kasat. “Titan’s mission is to enable the adoption of additive manufacturing into industrial production, and materials like AquaSys® 120 and 180 make that possible by enabling the use of engineering grade materials with a water soluble support material. This enables our industrial customers to print more complex geometries without worrying about impacting surface finish during support removal.”

Together, Titan and Infinite™ are working to transform 3D printing and break down barriers to its adoption in industrial production. As part of the collaboration, Titan and Infinite™ are hosting an informative joint webinar on December 3, 2020, that will highlight several industrial 3D printing applications and techniques including Hybrid Pellet + Filament Extrusion and include advanced tips and tricks for dual material 3D printing.

“Infinite Material Solutions has been collaborating with Titan for the past two years and share a common vision of the future in additive.  The two teams share a common goal to provide disruptive solutions to the AM market; a printing platform and novel materials to enable ultimate user innovation.  We see huge potential for customers / end users to unlock new opportunities,” said Larry Doerr, Chief Operations Officer at Infinite™ Material Solutions.

3D printed duct GF PEKK and AquaSys® 180
3D Printed Aerospace Intake Duct out of Glass Fiber PEKK pellets and AquaSys® 180 filament

The collaboration between Titan Robotics and Infinite™ Material Solutions gives customers the advantages of selecting the right materials for their industrial applications without sacrificing part design or performance.

As an authorized distributor of Infinite™ Material Solutions 3D printing pellet materials, Titan will support their ongoing development of new material formulations for pellet extrusion 3D printing on the Atlas platform.

Be sure to join Titan and Infinite™ for an exciting webinar on 3D Printing Day – December 3, 2020 at 1pm MST! Register for the webinar Here.

About Pellet Extrusion on the Atlas

Pellet extrusion on the Atlas enables production additive manufacturing solutions by printing directly with plastic pellets instead of traditional filament. Pellet extrusion increases throughput and decreases material costs, while also expanding the variety of materials that can be 3D printed.

Pellet Extrusion on the Atlas enables order of magnitude material cost savings compared to traditional 3D printing filaments and the ability to print with hundreds of grades of resins. From flexible, low durometer materials up to high-performance and highly filled engineering materials, pellet extrusion on the Atlas utilizes open market materials.

Pellet Extrusion on the Atlas also enables the ability to print large, production parts due to the faster print speeds and higher through-put on the Atlas. Flow rates range from 1 lbs to 30 lbs per hour and prints speeds can top out at 30,000 mm per minute, reducing production time from days to hours.

The combination of reduced feedstock cost and faster print speeds provides reduced operational costs and faster cycle times with organic capacity.

About Titan Robotics

Titan Robotics, Ltd. is a production additive manufacturing solutions provider. Titan designs and fabricates large-format, purpose-built 3D printers, and provides solutions to its customers by developing processes using Titan’s additive manufacturing technology. Specializing in direct pellet fed 3D printing and high flow filament 3D printing, Titan’s large-format systems enable the use of engineering grade and commodity materials. Titan provides complete additive manufacturing implementation, from manufacturing on demand through its printing services, to consulting and material integration processes. Learn more at Titan’s website: www.titan3drobotics.com

Titan Robotics Contact:Connect with Titan Robotics:
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Maddie@titan3drobotics.comFacebook: www.facebook.com/titan3drobotics
Cell: 972-333-6323Instagram: www.instagram.com/titan3drobotics
www.titan3drobotics.comTwitter: https://twitter.com/titanrobotics3d

Titan’s Global Customer Network 3D Printing PPE

Titan Robotics would like to take a minute to thank and highlight Titan’s global network of customers and partners who are helping healthcare workers in their communities by 3D printing personal protective equipment (PPE). As designs were validated for 3D printable face shields, nearly a dozen of Titan’s customers across the US and Mexico jumped into action, responding to the shortage of PPE due to the coronavirus pandemic. 

3D printed face shield
A health care worker in Morelia, MX wears a 3D printed face shield provided by PSSI

One amazing example of innovation and community support can be found in Morelia, MX, where Titan customer PSSI shifted their operations from printing foundry patterns to face shields. To date, PSSI has printed approximately 1,400 face shields to provide their community and local hospitals. Using pellet extrusion on their Atlas 3D printer, the team at PSSI reduced print times down to just 3 minutes per face shield head band, enabling them to quickly and affordably get these much needed parts into the hands of those who need them most.

Health care workers wearing face shields
PSSI provided local hospitals and the community with thousands of 3D printed face shields

And just outside of Dallas, TX, Titan customer Triumph Group optimized their large format Atlas 3D printer with filament extrusion to print more than 2,500 face shields for the Dallas VA Hospital and JPS Health Network in Fort Worth, TX. The team at Triumph maximized the large print bed and large nozzle diameters to reduce print time by 90% to more quickly produce the face shields.

Triumph Innovation and Technology 3D prints face shields
Triumph’s Innovation and Technology Team 3D prints up to 50 face shield halos at a time on their Atlas 3D printer.

“I optimized the face shield head bands designs to leverage Titan’s large extrusion width so a continuous vase tool path could be used.  This improved the quality and speed of the prints.  I was able to achieve a 90% print time reduction,” said Innovation and Technology Engineer John Hannappel in an email to Titan regarding Triumph’s PPE printing efforts.

The Titan team thanks our incredible customers who are utilizing industrial additive manufacturing to 3D print PPE for healthcare workers during this pandemic, providing their communities with thousands of face shields to keep them safe.


Titan Uses Pellet Extrusion to Produce 1000’s of Face Shields

As a manufacturer of industrial 3D printers, Titan Robotics is utilizing our production additive manufacturing technology to make personal protective equipment (PPE) for healthcare workers in Colorado and across the country.

With Pellet Extrusion 3D Printing on the Atlas, Titan is able to print these parts at much faster rates, with much lower material costs compared to traditional filament desktop 3D printers. Printing directly with pellets also enables the use of a wider range of materials, such as flexible materials, for some of these PPE parts.

In order to provide the right parts that are approved by medical professionals, Titan is working through accredited organizations such as the Colorado Coronavirus Innovative Response Team, America Makes, the Department of Defense, as well as local hospitals such as UC Health. The parts that Titan Robotics is printing are either already approved by these organizations or under review by the National Institutes of Health (NIH).

In the News: Titan Robotics featured on KOAA News5 & Fox 21

One of Titan’s focuses is 3D printing face shields for healthcare workers. With our industrial 3D printers using pellet extrusion, Titan is able to print a face shield halo in 5.5 minutes using less than 50 cents in material. With traditional filament 3D printing, each of these parts would take 2-3 hours. But with Titan’s pellet extrusion technology, we can printing 32 halos in the time it would normally take to make just one. This design for face shields has been approved by UC Health as a re-usable part that can be sanitized.

As part of another effort through the state, Titan also printed hundreds of halos for the Colorado Coronavirus Innovative Response Team, which are being delivered to Genesis Plastics in Greeley for distribution to hospitals in Colorado. Titan worked with another Colorado Springs small business, Motominded, to complete these face shields. Motominded used its laser cutting capabilities to cut the clear shields that fit onto the halos. For this project, several of Titan’s employees brought in their personal 3D printers from home to make these parts as this design was smaller and required filament 3D printing. 

3D printed prototypes of medical masks for evaluation by doctors

Titan has also received requests for 3D printing face masks from local hospitals and have printed several prototypes out of different materials, such as flexible materials, for the doctors to test out. However, 3D printing face masks is a more complicated effort that will take longer for the additive manufacturing community to develop. The 3D printed face mask designs are currently being evaluated by medical authorities such as NIH and UC Health. If these designs are approved, Titan will utilize our printers and capabilities to produce these parts.


Connect with Titan Virtually after 3D Printing Events Cancelled

As the COVID-19 (coronavirus) outbreak continues to have an impact on a global scale, most opportunities to meet face-to-face and demonstrate technology at conferences and trade shows are being postponed. Just within the last week, the Additive Manufacturing Users Group (AMUG) conference was put off until March 2021, and the Rapid + TCT 3D printing event has been postponed until April 2021.

While AMUG and Rapid + TCT are the two premier 3D printing events in North America, the cancellations of these shows doesn’t mean would-be attendees have to miss out on connecting with Titan Robotics and experiencing the latest in Titan’s technology.

In the coming weeks, Titan will release new videos and presentations demonstrating our latest Atlas 3D printers and features. At Titan we’re always innovating and creating new solutions to bring additive manufacturing into the production environment. You’ll still have a chance to see our large-format, industrial Atlas 3D printers in action – just from the computer screen instead of on the trade show floor.

At AMUG 2020, Titan was slated to give a presentation highlighting industrial use cases using Titan’s pellet extrusion 3D printing technology. We still plan to release that presentation in a downloadable format in the weeks ahead.

Like most businesses around the world, Titan Robotics is closely monitoring the developing COVID-19 (Coronavirus) situation. We’re taking extra precautions and have put a plan in place to keep our employees, customers and vendors safe during this outbreak. The health and well-being of the Titan team and their families is our top priority.

We know the cancellations of AMUG 2020 and Rapid + TCT 2020 were difficult decisions, but also the right decisions for the safety of the community and to mitigate the spread of COVID-19. We are still looking forward to exhibiting at Formnext 2020 in Frankfurt Germany in November. And Titan will return as a Platinum Sponsor for AMUG 2021 and exhibit at Rapid + TCT 2021.