Tag: Dual Pellet Extrusion

01
Dec

Titan Robotics and Infinite™ Material Solutions Collaborate on Novel Water Soluble 3D Printing Materials

Titan and Infinite™ host Webinar Dec. 3 on Use of Infinite™ AquaSys® Water Soluble Support Materials on Titan’s Industrial Pellet and Hybrid Extrusion based Atlas Platform

December 1, 2020  – Titan Robotics, Ltd. and Infinite™ Material Solutions announce a strategic partnership to provide novel water soluble materials for industrial additive manufacturing applications. The collaboration between the two companies leverages Titan’s production additive manufacturing platforms with pellet and multi-head extrusion systems with Infinite™ Material Solutions’ AquaSys® materials portfolio. These materials can be used as both water soluble support materials compatible with a variety of structural polymers and in soluble core applications.

3D Printed Soluble Core out of AquaSys® 180 pellets
Soluble Core 3D printed on Titan’s Atlas with AquaSys® 180 pellets

Titan’s state-of-the-art Atlas 3D printers with Hybrid Pellet + Filament Extrusion and Dual Pellet Extrusion systems enable the use of dual materials to be printed using low-cost pellet feedstocks. With the Atlas’ heated enclosure reaching 80°C (176°F), industrial customers can print complex geometries using high-temperature pellet materials such as carbon fiber filled PEI or glass fiber filled PEKK with AquaSys® 180 high-temperature water soluble support material in either pellet or filament form. Customers can also print engineering materials like Nylons, ABS, PC and more with AquaSys® 120 general purpose water soluble support material in either pellet or filament form

“As an industrial additive manufacturing solutions provider, Titan’s production-ready systems and technology are an ideal fit with Infinite™ Material Solutions’ innovative and disruptive materials,” said Titan CEO Rahul Kasat. “Titan’s mission is to enable the adoption of additive manufacturing into industrial production, and materials like AquaSys® 120 and 180 make that possible by enabling the use of engineering grade materials with a water soluble support material. This enables our industrial customers to print more complex geometries without worrying about impacting surface finish during support removal.”

Together, Titan and Infinite™ are working to transform 3D printing and break down barriers to its adoption in industrial production. As part of the collaboration, Titan and Infinite™ are hosting an informative joint webinar on December 3, 2020, that will highlight several industrial 3D printing applications and techniques including Hybrid Pellet + Filament Extrusion and include advanced tips and tricks for dual material 3D printing.

“Infinite Material Solutions has been collaborating with Titan for the past two years and share a common vision of the future in additive.  The two teams share a common goal to provide disruptive solutions to the AM market; a printing platform and novel materials to enable ultimate user innovation.  We see huge potential for customers / end users to unlock new opportunities,” said Larry Doerr, Chief Operations Officer at Infinite™ Material Solutions.

3D printed duct GF PEKK and AquaSys® 180
3D Printed Aerospace Intake Duct out of Glass Fiber PEKK pellets and AquaSys® 180 filament

The collaboration between Titan Robotics and Infinite™ Material Solutions gives customers the advantages of selecting the right materials for their industrial applications without sacrificing part design or performance.

As an authorized distributor of Infinite™ Material Solutions 3D printing pellet materials, Titan will support their ongoing development of new material formulations for pellet extrusion 3D printing on the Atlas platform.

Be sure to join Titan and Infinite™ for an exciting webinar on 3D Printing Day – December 3, 2020 at 1pm MST! Register for the webinar Here.

About Pellet Extrusion on the Atlas

Pellet extrusion on the Atlas enables production additive manufacturing solutions by printing directly with plastic pellets instead of traditional filament. Pellet extrusion increases throughput and decreases material costs, while also expanding the variety of materials that can be 3D printed.

Pellet Extrusion on the Atlas enables order of magnitude material cost savings compared to traditional 3D printing filaments and the ability to print with hundreds of grades of resins. From flexible, low durometer materials up to high-performance and highly filled engineering materials, pellet extrusion on the Atlas utilizes open market materials.

Pellet Extrusion on the Atlas also enables the ability to print large, production parts due to the faster print speeds and higher through-put on the Atlas. Flow rates range from 1 lbs to 30 lbs per hour and prints speeds can top out at 30,000 mm per minute, reducing production time from days to hours.

The combination of reduced feedstock cost and faster print speeds provides reduced operational costs and faster cycle times with organic capacity.

About Titan Robotics

Titan Robotics, Ltd. is a production additive manufacturing solutions provider. Titan designs and fabricates large-format, purpose-built 3D printers, and provides solutions to its customers by developing processes using Titan’s additive manufacturing technology. Specializing in direct pellet fed 3D printing and high flow filament 3D printing, Titan’s large-format systems enable the use of engineering grade and commodity materials. Titan provides complete additive manufacturing implementation, from manufacturing on demand through its printing services, to consulting and material integration processes. Learn more at Titan’s website: www.titan3drobotics.com

Titan Robotics Contact:Connect with Titan Robotics:
Maddie GuilloryLinkedIn: www.linkedin.com/company/10037660
Maddie@titan3drobotics.comFacebook: www.facebook.com/titan3drobotics
Cell: 972-333-6323Instagram: www.instagram.com/titan3drobotics
www.titan3drobotics.comTwitter: https://twitter.com/titanrobotics3d
10
Nov

Introducing the New Atlas 3.6 3D Printer with 6 Feet Build Height

Titan expands its Atlas line of industrial 3D printers featuring Dual Pellet and Hybrid Pellet + Filament Extrusion Options

Formnext November 10, 2020

Colorado Springs, CO – Titan Robotics, Ltd. is bringing industrial large-format 3D printing to greater heights with the launch of its largest system, the Atlas 3.6. With a build volume of 50”x50”x72”, the Atlas 3.6 is one of the largest production additive manufacturing systems on the market with state-of-the-art pellet extrusion technology  and an actively heated enclosure , enabling customers to print large parts out of high-performance materials including CF-PEI, GF-PEKK, nylons, ABS and more.

The robust Atlas 3.6 is designed to handle the additional weight and size of the machine, making it compatible with Titan’s Dual Pellet Extrusion and Hybrid Pellet + Filament Extrusion systems. Built with a heavy-duty, rigid design and powerful components, the Atlas 3.6 can maintain accuracy and fast rapid travel speeds with the larger print area.

Atlas 3.6 3D Printer
Atlas 3.6 with Industrial Heated Enclosure

“When several of Titan’s industrial customers began requesting larger custom Atlas machines to meet their production needs, Titan began innovating to provide a robust solution to meet that need,” said Titan Robotics Partner, Rahul Kasat. “With our team of engineers, manufacturing experts and our extensive experience in providing production additive manufacturing solutions, the development of the Atlas 3.6 further enables printing large parts at lower cost reliably using large-format industrial 3D printing. With this large build size, customers can now print large parts as is without worrying about slicing it in multiple sections for printing and trying to assemble it post-printing.”

Titan’s industrial customers are utilizing the Atlas 3.6 across several industries, including aerospace and defense, consumer appliances, foundry and more. With an actively heated chamber reaching 80C and several extrusion configuration options, including Dual Pellet and Hybrid Pellet + Filament, the Atlas 3.6 provides solutions across a wide range of applications, from large-format tooling, patterns and molds, to functional parts.

Atlas 3.6 Printed part
72″ ABS Pellet Printed Part

The Atlas 3.6 is immediately commercially available with extrusion configurations including Dual Pellet Extrusion, Hybrid Dual Pellet + Filament Extrusion, Hybrid Single Pellet + Filament Extrusion, and Single Pellet Extrusion. As a production additive manufacturing system, the Atlas 3.6 features an actively heated chamber, door safety interlocks and industrial CNC control system with closed loop servos on all axes.

Contact Titan’s production additive manufacturing experts to learn more about the Atlas 3.6.

About Pellet Extrusion on the Atlas

Pellet extrusion on the Atlas enables production additive manufacturing solutions by printing directly with plastic pellets instead of traditional filament. Pellet extrusion increases throughput and decreases material costs, while also expanding the variety of materials that can be 3D printed.

Pellet Extrusion on the Atlas enables material cost savings up to 10 times compared to traditional 3D printing filaments and the ability to print with hundreds of grades of resins. From flexible, low durometer materials up to high-performance and highly filled engineering materials, pellet extrusion on the Atlas utilizes open market materials.

Pellet Extrusion on the Atlas also enables the ability to print large, production parts due to the faster print speeds and higher through-put on the Atlas. Flow rates range from 1 lbs to 30 lbs per hour and prints speeds can top out at 30,000 mm per minute, reducing production time from days to hours.

The combination of reduced feedstock cost and faster print speeds provides reduced operational costs and faster cycle times with organic capacity

About Titan Robotics

Titan Robotics, Ltd. is a production additive manufacturing solutions provider. Titan designs and fabricates large-format, purpose-built 3D printers, and provides solutions to its customers by developing processes using Titan’s additive manufacturing technology. Specializing in direct pellet fed 3D printing and high flow filament 3D printing, Titan’s large-format systems enable the use of engineering grade and commodity materials. Titan provides complete additive manufacturing implementation, from manufacturing on demand through its printing services, to consulting and material integration processes. Learn more at Titan’s website: www.titan3drobotics.com

Titan Robotics Contact: Connect with Titan Robotics:
Maddie Guillory LinkedIn: www.linkedin.com/company/10037660
Maddie@titan3drobotics.com Facebook: www.facebook.com/titan3drobotics
Cell: 972-333-6323 Instagram: www.instagram.com/titan3drobotics
www.titan3drobotics.com   Twitter: https://twitter.com/titanrobotics3d
20
May

Titan Robotics Debuts Atlas-H 3D Printer with Dual Pellet Extruders at RAPID+TCT 2019

Detroit, MI –Titan Robotics, Ltd. will debut its latest innovative production 3D printer with Dual Pellet Extruders at the Rapid+TCT exhibition, May 21 – 23, 2019. As a production additive manufacturing (AM) solutions provider, Titan continues to innovate and offer novel solutions for the AM industry. The new Atlas-H product line features dual retracting pellet extruders combined with a robust frame and industrial closed-loop motion control system that enable print speeds reaching 30,000mm/minute. The Dual Pellet Extrusion System further reduces part production costs by combining high-speed printing with the ability to use a wider range of low-cost pellet feedstocks. This provides additional production solutions that enable the adoption of polymer extrusion 3D printing on the factory floor.

Dual Pellet Extrusion Atlas-H
Dual Pellet Extruders on the new Atlas-H

“Titan has been a pioneer in the development and implementation of pellet extrusion technology in the additive manufacturing industry. Our Atlas-H product launch aligns with Titan’s mission to develop innovative solutions and technologies to bring additive manufacturing into industrial production,” said Clay Guillory, Titan Robotics CEO. “It strengthens Titan’s reputation as one of the most innovative companies in the industry.”

Pellet Extrusion 3D printing on the Atlas with a heated enclosure significantly increases the number of materials that can be 3D printed, with a wide range from the very flexible, to high stiffness and from low-temperature commodity materials to high-temperature engineering thermoplastics. This wide range of materials in pellet form is also the lowest cost 3D printing feedstock available on the market to date, with cost savings reaching 10X lower than traditional filament feedstocks.

Carbon Fiber ABS Pellets
ABS Pellets reinforced with Carbon Fiber

The new Atlas-H model with a build volume of 42”x42”x48” also features a new industrial design, capable of reaching print speeds of up to 30,000 mm/min with multiple extruder heads on the same gantry. This superior, high speed motion control system utilizes industrial controllers and servo drives on all axes, enabling precise and reliable movements and smooth G-Code execution.

“At Titan Robotics, we value innovation that addresses our customers’ needs as we continue to push boundaries for extrusion-based 3D printers. With a second pellet extruder on Titan’s Atlas-H, our customers can deposit multiple model materials within a single part or model and support materials so that parts with complex features can be more readily realized,” explained Bill Macy, Titan’s CTO.

Atlas-H Dual Pellet Extrusion
The Atlas-H with Dual Extruders and Heated Enclosure

Titan’s Atlas line of 3D printers are currently used by industrial customers across multiple industries, including aerospace, government, defense, automotive, foundry, manufacturing, universities, apparel and visual merchandise across the globe. Customer applications range from end-use production parts to mass customization, molds, tooling and design iteration.

“With the launch of Atlas-H, we believe both existing and new customers will benefit from increased speed and reduced raw material cost with high reliability never seen before in this industry. Our expanded product portfolio empowers our customers, enabling them to choose the configuration that meets their production needs,” said Titan’s CCO, Rahul Kasat. “Available configurations include options for multiple filament and pellet extruders on a single gantry, thus optimizing customers’ capital investments and operating expenses.”

Titan will conduct live 3D printing on the new Atlas-H Dual Pellet Extrusion 3D Printer during Rapid 2019, utilizing dual materials as well as showcasing high print speeds. Rapid attendees will also see Titan’s flagship Atlas 2.5 3D Printer with Hybrid Pellet + Filament Extrusion 3D printer in action in the Titan booth (#527).

Atlas 2.5 enclosure

See the New Atlas-H with Dual Pellet Extrusion and Titan’s Flagship Atlas 2.5 with Hybrid Filament + Pellet Extrusion at Titan’s Booth #527, at the Rapid+TCT Expo at the Cobo Center in Detroit, May 21 – 23, 2019.