Connect with Titan Robotics at the International Manufacturing Technology Show (IMTS) in Chicago this year, September 10-15, 2018. Titan will be demonstrating its lightning fast 3D printing technology and new Yaskawa industrial control system. This is Titan’s first year to be at IMTS and we are excited to be working in collaboration with Yaskawa and demonstrating Titan’s high speed and high precision Additive Manufacturing capabilities. Reaching up to 5G’s of acceleration, Titan’s custom Atlas built for Yaskawa is sure to be one of the fastest FFF 3D printers on the show flow floor this year. Be sure to visit us at Yaskawa’s Booth # 236601! Watch Video below or visit to Titan’s YouTube channel.
Titan Robotics Founder and CEO Clay Guillory will share Titan’s latest developments in Additive Manufacturing for foundry at the 2018 Additive Manufacturing for Metalcasting Conference by the American Foundry Society. Guillory’s presentation will focus on polymer 3D printing in both filament and pellet extrusion as an innovative and cost effective way to manufacture patterns for metalcasting. The Additive Manufacturing Metalcasting Conference, held in Louisville, KY, September 10-13, explores how AM technology can transform the metalcasting industry, from improving existing processes with 3D printing to capturing new customers. Catch Guillory’s presentation on Wednesday, September 12, 2018, at 8:45am.
Titan Robotics CMO Maddie Guillory will also focus on how 3D printing is shaping the foundry industry at the Innovation Takes Root Conference in San Diego next week. The conference is put on by NatureWorks, the premier manufacturer of bio polymers and well known 3D printing Ingeo PLA plastics. Guillory’s presentation will focus on PLA’s vital role in 3D printing for industrial applications and its unique fit for the foundry industry as a material of choice. Catch Guillory’s presentation on September 11, at 8:30am.
Fort Worth, TX – Titan Robotics’ Pellet Extrusion 3D printing technology and a new lightning fast 3D printer will be front and center at the RAPID + TCT 3D printing event this week. Titan will be featured in several displays around the expo and debut a new, fully Yaskawa servo controlled 3D printer at the Titan booth, printing at speeds reaching up to 5Gs acceleration.
Titan Robotics will demonstrate direct pellet fed 3D printing on the Atlas in a heated enclosure at RAPID, enabling printing with a wider range of materials compared to traditional filament extrusion. Sample parts demonstrating the expanded capabilities of Pellet Extrusion on the Atlas will be on hand, from the very soft, rubberlike materials up to high performance materials, including 50% glass filled nylon and 50% carbon fiber filled PEI.
Custom Atlas 3D Printer powered by Yaskawa
Titan Robotics teamed up with motion control experts, Yaskawa America, to set a new pace for 3D Printing speed, accuracy and reliability. The system combines Titan’s expertise in large-format Additive Manufacturing technology with Yaskawa’s top of the line motion control systems. The machine’s advances are achieved through technology that is new to the field of additive manufacturing, and was drawn from the world of automated industrial machinery.
The new printer, developed in a cooperative effort between Titan and Yaskawa, is able to achieve an impressively fast printing speed of 350 millimeters per second. When moving between print events, the print head can travel between two precise points at a remarkable one meter per second.
“We’re really focused on having an accurate, robust machine that can do big parts really quickly and reliably, over and over again,” said Clay Guillory, Titan founder and CEO, adding, “Our customers want something they can trust…they can’t afford to waste two weeks of print time on a really large, mission critical part.”
The new line of Titan 3D printers utilizes Yaskawa’s servo systems and machine controllers, components more commonly found in the world of high end automated factory equipment. Real-time feedback and automatic monitoring features are then enabled through Titan’s unique interface, giving the operator increased control and repeatability in 3D printing.
“I think this is a sign that we’re seeing the industry rise to the next stage in its development,” said Kevin Barker, Director of Sales for Yaskawa’s Motion division. “We’re seeing companies like Titan enter the top tier of the business. More of the producers who started at the hobbyist end of the industry are stepping up to create products that outperform the high-cost competitors who once set the standard in this technology.”
Enclosed Atlas with Pellet Extrusion at RAPID 2018
Titan’s revolutionary pellet extrusion technology will also be front and center at RAPID on multiple platforms at the expo, in addition to the enclosed Atlas Pellet Extrusion system at Titan’s booth (1830).
Taking center stage in the arena, Titan’s pellet extrusion system helped to create a dazzling display as the backdrop for RAPID’s keynote speakers. A series of 3D printed hexagons can be seen on each side of the stage, which light up in an elaborate projection mapped display. The 75 hexagons were fabricated using pellet extrusion on Titan’s Atlas 3D printer and the design and display put together by Go West Creative.
3D Printed Hexagon Stage Backdrop
At the 3D Printing Playground, Titan’s collaboration with visual merchandising giant Fusion Specialties fuses Additive Manufacturing with fashion design. Six unique mannequin displays blend Titan’s colorful pellet extrusion 3D printing with traditional filament extrusion, to create a one-of-a-kind platform to display 3D printed fashion pieces. Fusion created the designs for the six hybrid mannequins, creating a distinct look that can only be achieved through 3D printing.
3D Printed Mannequin at RAPID 2018
This year will be the largest event yet for Titan Robotics, with two advanced Additive Manufacturing Solutions on display, as well as Yaskawa representatives on hand at the booth to discuss the cooperative efforts and technology implemented in the new high speed, intelligent 3D printer
Titan Robotics™ designs and fabricates purpose built 3D printers, and provides solutions to its customers by developing processes using Titan’s additive manufacturing technology. 3D printers will power the factories of the future and Titan is meeting those needs by providing production ready additive manufacturing systems. Specializing in direct pellet fed 3D printing and high flow filament 3D printing, Titan’s large-format systems enable the use of engineering grade and commodity materials.
Founded by Mechanical Engineer Clay Guillory in 2014, Titan Robotics fabricates every 3D printer using the highest quality components, control systems and precision machined American-made steel at its facility in Colorado Springs, CO.
The Titan Robotics team is back after an exciting week at the RAPID + TCT 2017 3D printing trade show in Pittsburgh. The annual show is the premier event for additive manufacturing technologies, with leaders in all areas of 3D printing gathering to unveil and discuss the latest advancements.
Titan Robotics garnered a lot of attention by showcasing two of our advanced hardware machines: The new pellet extrusion system for the Atlas and the multi-gantry Cronus.
Titan Robotics’ Cronus showcased in 3D Playground of 2017 RAPID + TCT Event
The high flow-rate, large aperture pellet extruder was developed through a long standing partnership with Push Plastic, a leader in 3D printing filament production and advanced materials.
With over 35 years of injection molding and extrusion experience, Push Plastic designed and built the pellet extruder that is now being tested and executed on Titan Robotics’ large-format 3D printer model, the Atlas.
“Pellet extrusion systems are an exciting breakthrough in large scale 3D printing,” said Nick Booth, Owner of Push Plastic. “Because we have extensive knowledge in large-scale extrusion systems, it was a logical step for us to use our expertise to advance additive manufacturing technology.”
Faster print times with pellet extrusion[/caption]
Pellet extrusion increases production speed of large parts, with flow rates during printing reaching 5 pounds per hour. This technology greatly expands the number of materials available to use in 3D printing, opening up opportunities for hundreds of injection-molding plastics to be used in additive manufacturing.
Low cost plastic pellets for 3D printing
Titan Robotics has successfully printed in several advanced, pelletized-form materials that have previously not been successful in traditional filament 3D printing. These materials include polypropylene, glass-filled polycarbonate, polyethylene and recent successful field tests with the Chemson Group’s new AM/3DP specific PVC, 3DVinyl™.
“Being able to 3D print with PVC in both pellet and filament form opens up 3D printing to many industries that require a product that can withstand outdoor, harsh environments such as the oil and gas fields, agriculture and architecture,” said Titan Robotics Founder and CEO, Clay Guillory.
“When you’re trying to create something, the last thing you want to worry about is material cost. Now I just hit print and if I don’t like it I just print it again. It’s that fast and that affordable,” said Guillory.
Combined with better materials, faster print times and lower costs, Titan Robotics believes pellet extrusion will be ideal for a greater number of industrial and professional uses, including aerospace, prostheses, construction, metal casting, and the oil and gas industry.
The Titan Robotics multi-gantry Cronus was on display in the 3D Playground, demonstrating collaborative multi-head 3D printing technology. Powered by Autodesk® Netfabb®, the Cronus directs five print heads working together on a single print surface to fabricate large complex parts at advanced industrial speeds. The Cronus allows for the fabrication of large parts without sacrificing detail or time, and is capable of printing in high resolutions ranging from 0.1mm to 0.8mm layer heights.
“At Titan Robotics, we’re always up for a challenge. That’s why we took on this project and built the Cronus, to take 3D printing to the next level and make large scale, high detail parts a reality by reducing the time it takes to make them,” stated Guillory.
Titan Robotics, a leading manufacturer of industrial 3D printers, introduces the next generation of 3D printing hardware, the Cronus, a multi-gantry 3D printer that uses five print heads working together on a single part. Titan Robotics began building the first commercial multi-head machine using Autodesk’s Project Escher technology in 2016. The technology that originally came from Project Escher intelligently distributes tool paths between multiple print heads working in unison on a single printer and is now a part of the company’s additive manufacturing software, Autodesk® Netfabb®.
Titan Robotics will officially unveil the Cronus at this year’s Consumer Electronics Show in Las Vegas, January 5 – 9, 2017 (Booth 42441) where show attendees will be able to see the breakthrough technology in action. Combined with Autodesk Netfabb’s collaborative multi-head 3D printing technology, the Cronus provides a groundbreaking new solution for the additive manufacturing industry, allowing users to 3D print industrial scale parts at higher speeds and with greater detail than with traditional single-head 3D printing.
“It’s really exciting to upend what has been traditionally been regarded as a desktop prototyping technology and show that it’s a powerful way to make large parts – such as molds and fixtures – out of high performance materials,” said Andreas Bastian, Principal Research Scientist at Autodesk.
Ball screws and servo motors
Titan Robotics uses its proven concepts and technology to minimize any compromise to detail or accuracy when printing large, complex parts on the Cronus. When printing on a large scale, Titan Robotics knows precision, rigidity and durability of the machine are crucial to ensure a successful print. That is why the foundation of the Cronus is a welded steel, precision machined frame fitted with the highest quality components, such as 16mm ballscrews, profiled linear rails and Yaskawa servo motors.
“At Titan Robotics, we know what it takes to make a truly industrial large-format 3D printer,” said Titan Robotics Founder and CEO, Clay Guillory. “This collaborative control technology is going to change everything we know about 3D printing and CNC manufacturing.”
A versatile design allows the Cronus to be fitted with various types of tool heads for subtractive and additive manufacturing, including pellet extruders to allow for extremely fast fabrication of large parts at 5 lbs/hour per print head.
The Cronus has a standard build volume of 72x30x20 inches, but can be customized to a customer’s needs. While open air printing is possible for PLA and PETG, the Cronus is also available with a fully heated enclosure to allow for use with higher temperature plastics such as ABS, PC+PBT and other polycarbonate blends.
“Machines running collaborative multi-head 3D printing technology require a higher level of precision than is typical of large format deposition systems. This is why we’re excited to use the Cronus as an ongoing development platform,” said Bastian of the Cronus.
Titan Robotics is a leader in manufacturing large-format, custom 3D printers that are built to lasT. Founded by mechanical engineer Clay Guillory in 2014, Titan fabricates every 3D printer using the highest quality components and precision machined American-made steel at its facility in Colorado Springs, Co. Titan’s flagship industrial 3D printer, the Atlas, is one of the largest FFF 3D printers on the market, with build volumes up to 42x42x48 inches, and can reliably print in high temperature plastics thanks to an industrial heated enclosure. More at www.Titan3DRobotics.com
In pursuit of our mission to provide the highest quality large-format 3D printers on the market, the Titan team is excited to unveil the improved Hyperion design. The first thing you’ll notice, the new Hyperion is larger than the previous model, with a build volume of 24 x 24 x 24 inches. The frame is now a heavy duty welded steel frame that is precision machined to provide a solid foundation for the printer, with a custom sheet metal heated enclosure to allow for reliable prints in high temperature plastics.
The Hyperion still maintains the overhead gantry, core XY design, but we have upgraded to the stronger 15mm GT3 belts. The Z axis is still driven by 16mm direct drive ballscrews. As with all of our machines, the Hyperion comes with the option to upgrade to Yaskawa closed loop servo motors as opposed to all stepper motors. With all of these improvements, the Titan team has verified rapid travel speed up to 1,500mm/second on the Hyperion.
Heated Build Chamber
Titan has also made improvements to the heated bed by now offering a vacuum plenum for the polycarbonate surface and an auto bed leveling system. The build plate itself remains a precision machined aluminum plate that can be heated to 175C. With the heated bed and heated build chamber, the Hyperion can reliably print in most FFF style materials, such as ABS, PLA, PETG, Nylon, PC+PBT, HIPS and carbon fiber filled filaments.
Another upgrade to the new Hyperion design is a wipe system for the dual extrusion option. Titan continues to use the Bulldog XL extruder on the Hyperion, but now offer the E3D V6 or E3D Volcano hot end for smoother prints or faster prints. We have found the E3D V6 to be effective in printing high resolution parts. And when it comes to large parts that need to be printed fast, the E3D Volcano is the right hot end for the job with nozzles ranging from .4mm-1.2mm
The Hyperion is Titan Robotics’ answer to affordable large-format 3D printing, ideal for businesses of all sizes to improve their manufacturing processes through additive manufacturing. For more information or to request a quote on the Hyperion, please contact us at email@example.com.
*Editor’s note: The Hyperion has been discontinued by Titan Robotics, Ltd. in order to focus on the Atlas line of 3D printers with pellet extrusion technology.
In the age of large scale FDM 3D printing, there are a number of limitations with typical filament extrusion systems. By incorporating an extrusion system that extrudes directly from plastic resin instead of filament, a number of these limitations can be avoided. 3D printing with plastic pellets has several benefits which include faster print times and lower cost. Titan Robotics recently partnered with Push Plastic to design and build a pellet extruder that fits on Titan’s flag ship large-format 3D printer, the Atlas. (See video below)
By eliminating part of the manufacturing process, the price to print parts can be much more affordable.
Instead of melting down plastic pellets and extruding it into filament, the pellets are melted and extruded directly onto the 3D printer bed. Consider this, 1kg of filament can cost anywhere from $20 to $30, but the same amount of plastic in pellet form costs $2 to $5 and are widely available.
Another advantage is speed. Speed can be a limiting factor when 3D printing large objects. When strength and speed of production are of utmost importance, pellet 3D printing is the best solution. Pellet extrusion can push plastic three times faster than high volume filament extrusion. At Titan Robotics, we’ve achieved flow rates of 5 lbs per hour with a 3mm nozzle and feed rates of 7,000 mm a minute with 1 mm nozzle. With further modifications, we hope to increase the flow rate up to six or seven pounds per hour. Compared to filament extrusion, you’d be lucky to reach a flow rate of 7 lbs over an entire day.
Titan Robotics is also pushing the envelope of pellet 3D printing by using a heated enclosure with the extrusion system.
Flow rate of 5 lbs per hour
Most pellet extrusion systems are open air which limits them to materials that do not warp or that are highly filled with carbon fiber. Titans pellet extruder will be able to print with high temp plastics such as unfilled ABS, and Polycarbonate resin. So far, open air test prints with PLA and HIPS resin proved to be extremely successful. Titan is currently working on optimizing printing in an enclosure with ABS and Polycarbonate.
So how did Titan do it? Thanks to Push Plastic, Titan was able to swap out a traditional filament extruder with the pellet extruder directly onto the Atlas.
Because the Atlas is a robustly designed machine, no other auxiliary equipment was needed to adapt the system for pellet extrusion.
This type of affordable pellet extrusion 3D printing is groundbreaking in the 3D printing industry. This 3D printing method is ideal for those looking to combine additive and subtractive manufacturing, where a part is quickly printed using a pellet extruder and then finished with a CNC machine.
For more information about the pellet extrusion system compatible with the Atlas, please contact us here.
Titan Robotics is known for our industrial large-format 3D printers, but another arm of the business is helping others through 3D printing. 3D printing prosthetics for children and stability devices for athletes has proven to be revolutionary for people with a physical disability, especially athletes. Titan’s own Allison Jones, a mechanical engineer and Paralympic athlete, has a passion for using her skills as an engineer to develop new and innovative ways to use 3D printing to improve her own performance and the capabilities of others.Continue Reading..
There is a saying that an entrepreneur will “work 80 hour weeks to avoid working 40 hour weeks.” When I first started Titan Robotics in my garage two years ago, I don’t think I quite grasped that idea, but it didn’t take long to figure it out.
Lately, I’ve been asked to speak in the community about not only being an entrepreneur, but a young founder of (so far) a successful startup company. Events, like 1 Million Cups, have been great opportunities to share Titan’s story, our vision and where we’re going in the future. But these events have also provided me a chance to face constructive criticism and questions, and receive helpful input along the way. That advice and community support has been vital for Titan since its inception, especially for a mechanical engineer who decided to start his own business at the age of 26. I think for anyone venturing into entrepreneurship, especially young people, community support and mentors are key components.Continue Reading..
Enclosures are a staple in the 3D printing world, especially when using ABS. In fact, it’s almost impossible to print ABS parts without a heated bed and enclosure, as this type of filament will warp without them. For smaller 3D printers, those heated enclosures are relatively simple. But when your 3D printer is as tall as a person, such as Titan’s Atlas, things get interesting.
So how did we do it? Simple: use the same industrial quality materials to build a big box to house the Atlas!Continue Reading..